testing of plastics

EDS Analysis can be used to provide an elemental identification of the inorganic fillers present. Optimising friction parameters can help understand how the finish of a blown film can influence the feeding and running speed. OMPG is in a position to offer a very broad spectrum of tests. We talked to a lab who quoted us several tests at 100 cycles per test. Test types such as Impact, Rheology, Thermo-Mechanical, Specimen Preparation, Mechanical Testing, Dynamic/fatigue, and Hardness are described in great detail. Rheology Chemical testing of a plastic or polymer material can be complex but can provide valuable information on the additives used … The physical and mechanical testing of polymers is a vital part of the product development and production process.  A batch of approximately 180 tonnes of collected plastic waste from households of Copenhagen was tested at the Augustine sorting facility in Germany as a part of Action 3.2. Each stage has different test requirements, and each end user may require a different test solution depending on their role, whether it is in Product Development (R&D), Quality Control (QC), Testing Services (TS), or Research (R). Scanning Electron Microscopy (SEM) of a fracture surface can often identify the fracture initiation point, mode of propagation, and speed of propagation. These specific traits make one plastic a more attractive design material than another, depending on how the … Melt flow rate (ASTM D1238) or viscosity number (ISO 307) tests are frequently used to look for evidence of degradation during processing. phone: 607-257-TEST (8378) ASTM, SAE, and the military all publish plastic certification standards. Whichever Your … © Copyright British Plastics Federation 2021, Plastics: A Vision for a Circular Economy, Rotational Moulding (Materials Available), Styrene Acrylonitrile (SAN) & Acrylonitrile Styrene Acrylate (AS, Bio-based plastics: Feedstocks, Production and the UK Market, Case Study: Compostable Bags for Organic Waste Collection, Packaging waste directive and standards for compostability, Plastics in Electrical and Electronic Applications. A materials testing machine is used to accurately measure the physical strengths of solid materials. Each stage has different test requirements, and each end user may require a different test solution depending on their role, whether it is in Product Development (R&D), Quality Control (QC), Testing Services (TS), or Research (R). Plastic films are often used to encapsulate, preserve and protect products destined for consumers or industry. A drop tower can be used to measure energy absorbed of a sample or to apply a set amount of damage to a specimen at impact velocities from 1 – 24m/s. We work closely with plastic industry stakeholders to maintain and enhance existing UL Standards, establish new Standards, and develop certification and testing programs that address emerging technologies and product applications. A constant load is then ap… My questions are: 1. A melt flow test measures the melt flow rate (MFR) and melt volume rate (MVR) of a molten polymer. Home | Testing Services | Quality | Contact Us | F.A.Q. A Rheometer is used to measure the rheological properties of molten polymers when varying shear rates and temperatures. Values are taken at a certain temperature and with a certain mass applied, dependant on material. Pipe systems made of thermoplastic polymers or fiberglass-reinforced plastics are mainly used for transporting water or gases and are subject to stringent quality requirements. ASTM D790 is a testing method to determine the flexural (bending) properties of reinforced and unreinforced plastics, high-modulus composites, and electrical insulation materials. Thermal Testing ASTM's plastics standards are instrumental in specifying, testing, and assessing the physical, mechanical, and chemical properties of a wide variety of materials and products that are made of plastic and its polymeric derivatives. Test types such as Impact, Rheology, Thermo-Mechanical, Specimen Preparation, Mechanical Testing, Dynamic/fatigue, and Hardness are described in great detail. Our decades of experience and wide range of testing instruments provide a unique advantage in finding the probable root cause for a failure. For this type of test, a sample of the plastic is placed in a chamber where the temperature is either raised or lowered at a slow but constant rate. Testing plastic material properties to assure your suppliers are on course. Melt Flow Testing Versatile Testing of Plastics ZwickRoell portfolio for testing plastics ranges from Universal Materials Testing Machines, going through Melt Flow Index Testers, Impact and Drop Weight Testers, HDT/Vicat instruments over to fully Automated Robotic Testing Systems. | Sitemap, Advanced Plastic and Material Testing, Inc. fax: 607-257-1586. FTIR Analysis (ASTM E1252) can be used to identify the major polymer type. There are two types of instruments used to measure the rheological properties of plastics: melt flow testers and rheometers. Impact Testing - Pendulum The brochure addresses the most prominent and widely-used standards in the materials testing industry for plastics. Thickness Testing If the friction of a material is too high then the film may too ‘tacky’ for the process, too low and the film may be too ‘slippy’ for the process. Based in Grangemouth, UK, they have over 120 years of combined experience and 6 million hours of test data in this specialized field. Il nuovo Laboratorio Materie Plastiche Kiwa, sviluppato sulle reali necessità dell’industria e di un settore in continua evoluzione come quello Water&Gas, propone ai produttori un’ampia gamma di prove di laboratorio condotte da strumentazioni tecniche all’avanguardia e da un personale tecnico esperto e … R&D testing in extreme temperatures has long been part of ensuring required longevity and performance of automotive materials. Polymer chemical testing is used to identify fundamental structural information including as molecular weight, molecular weight distribution and information on branching. Plastic used in electrical applications often requires testing such as Dielectric Strength (ASTM D149), Volume Resistivity (ASTM D257), or Surface Resistivity (ASTM D257). The experienced materials experts in our laboratories examine your plastics specimens and samples using state-of-the-art testing technology and many years of expertise. Material specifications list specific performance requirements for different grades of plastic. The range includes mechanical, physical and chemical tests of plastics. There are a wide variety of tests used for mechanical testing of plastics but some of the most common are Tensile Properties (ASTM D638), Flexural Properties (ASTM D790), and Izod Impact Strength (ASTM D256). This combination of tests provides basic information but additional testing is needed if identification of a trace additive or the grade of plastic is required. Rubber, plastic, and elastomeric material formulations can be greatly affected by a wide range of environmental conditions and physical forces. - Design & SEM by IMM-LLC. Test methods can be effortlessly built and stored for future use. Testing plays a critical role in the life cycle of a polymer, from the raw material to the compound through to the semi-finished and finished product. The brochure addresses the most prominent and widely-used standards in the materials testing industry for plastics. Applicazioni 11/15/2017 2.1 MB Chemical analysis by FTIR (ASTM E1252), filler quantity by TGA (ASTM E1131), and multiple other tests allow us to verify that the material is within specification. That is particularly so regarding plastics, the behavior of which depends on temperature and strain rate. This seems like overkill provided we were told industry standard is cycle of 1. Material testing you can trust since 1983. Sample Preparation Equipment is used to prepare samples to specific shapes before a mechanical test is performed. Contact us to learn more about our capabilities and experience with testing and analyzing plastics. Whether regarding solids, powder or liquids, … Does anybody have a recommended lab to perform sterility and bioburden testing? Producing a film of a thickness less than the specification may result in the material not having optimum functionality within the end user application. A detailed report with full documentation of results along with pictures illustrating defective areas is included with every failure analysis project. A wide number of accessories are used to determine other characteristics of the polymer. Surface slip is a key factor when printing or filling packaging materials on an automated line. Impact Testing - Drop Tower Thermal testing consists of either measuring the HDT (Heat Deflection Temperature) or VICAT softening point. Qualitest offers an extensive range of advanced plastics testing equipment for testing of plastic pipes, PVC, film, adhesive tape, resins and much more. Valid XHTML & Valid CSS Understanding testing plastic material properties is important knowledge because one of the most common questions we get from clients on this topic is, ‘how to make sure the factory used the type of plastic they promised to use?‘ Basic identification of plastic can be accomplished by using three analytical tests. Where applicable, ASTM specs are given as sources for more detailed information. A typical summary statement for a basic material identification report might read "The FTIR, EDS, and TGA analysis of the sample was consistent with that of a polycarbonate with 10% glass filler." This standard has been published in accordance with a decision taken by CEN/TC 249 to adopt, without alteration, International Standard ISO 527-5 as a European Standard. We have been testing plastics since 1941 and are proud to serve the world’s top plastics manufacturers. Testing of plastics. 42 Dutch Mill Road, Ithaca, NY 14850 Plastics Testing Methods: One common type of plastic test is a test of how the plastic holds up under different temperatures. Our testing program helps do just that by evaluating and analyzing your plastic materials with three distinct tests: IR, TGA and DSC. Testing plays a critical role in the life cycle of a polymer, from the raw material to the compound through to the semi-finished and finished product. the plastic will not harbor bioburden after sterilization. A melt flow test determines the flow properties of a polymer melt or similar material, following the main international standards ISO 1133 and ASTM D1238. Deflection temperature (ASTM D648), melting point by DSC (ASTM D3418), thermal expansion by TMA (ASTM E831), filler content by TGA (ASTM E1131), and melt flow rate (ASTM D1238) tests all provide data for thermal characterization of plastic. Mechanical, thermal, optical, rheological behaviour and climate testing allow the developers to better understand their product, and introduce stronger quality control. Due to the wide range of application areas and materials, there are numerous national and international standards relating to the testing of plastic pipes. These tests are typically performed on flat plaques but a variety of shapes and sizes can be accommodated. USP <661.2>, entitled ‘PLASTIC PACKAGING SYSTEMS FOR PHARMACEUTICAL USE’, focuses on the products’ full polymer packaging system. Tensile testing of plastics supplies the data for a sample: – Tensile strength (maximum tensile stress) – Ultimate tensile elongation – Ultimate stress – Elongation at failure; It is also possible to determine the elastic modulus of a plastic material. From adhesives to a variety of rubber and plastic compounds, the physical testing experts at our rubber test lab can provide guidance and test data to support your material evaluation needs. Chemical testing of polymers and plastics is required to ensure that a material is suitable for its intended application. 2. Standard Test Method for Plastics: Dynamic Mechanical Properties: In Tension This test procedure outlines the use of dynamic mechanical instrumentation for reporting and gathering the viscoelastic properties of thermosetting and thermoplastic resins and composite systems in the form of rectangular samples molded directly or cut from molded shapes, plates or sheets – … DEKRA gives you safety in the use of plastics. APM Testing provides A2LA accredited (ISO 17025) laboratory services for chemical analysis of plastic, mechanical testing of plastic, thermal analysis of plastic, electrical testing of plastic, failure analysis of plastic, and plastic material certifications.  In addition to plastic testing, our laboratory also does metal testing, rubber testing, oil testing, paint testing, plating testing, adhesive testing, circuit board testing, and other testing. Impact Solutions is a leader in testing, recycling, certification, and research services for plastics. A film produced with a higher thickness increases the raw material costs for the producer. TGA Analysis (ASTM E1131) can be used to quantify the inorganic fillers. These tests are typically performed on flat plaques but a … GC-MS analysis can identify residual traces of aggressive solvents which may have attacked the plastic. Tensile Testing About Plastics Testing Polymers are utilized in virtually every facet of human activity and industry including packaging, automotive, electronics, healthcare, construction, and aerospace. En ISO 527-5 Plastics, Composites, Testing, Tensile Strength - Free download as PDF File (.pdf), Text File (.txt) or read online for free. It’s the foundation of any investigation of material properties such … Material specifications differ from test methods because test methods only specify how to test for a property but do not include acceptable ranges for the test results. Characterizing the thermal properties of plastic is important to make sure that it will process correctly and that it will stand up to the service temperature of your application. We can also perform small-scale flammability tests as well as a variety of ignition, mechanical, electrical and short-term thermal tests, which can be used for application in other UL Recognized Components and Listed end products. You can select tests and contact persons at Test procedures or search special test standards via Search. They tell you how to check tensile and flexural properties, stiffness, impact, hardness, flammability, etc. Plastic used in electrical applications often requires testing such as Dielectric Strength (ASTM D149), Volume Resistivity (ASTM D257), or Surface Resistivity (ASTM D257). The HDT test is a 3 point bend set up and the VICAT test is a spike. A: Tensile testing is the most popular test for plastics because it yields so much critical data. Mechanical testing is most often performed on molded test bars but we also have a complete Machine Shop so we can fabricate test bars out of parts. A pendulum tester measures the impact resistance of samples in various standard test configurations. 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testing of plastics 2021